Engineering tomorrow through precision design
We help manufacturers, aerospace companies, startups and industrial businesses turn ideas into manufacturable products, through CAD design, simulation, reverse engineering and additive manufacturing.
Built by an engineer who has worked at the printer and the scanner, not only the workstation.
Formexa Technologies LLP is led by Deepak Kumar, an aeronautical engineer with a background in aircraft structures, product development and additive manufacturing.
His career runs from helicopter work at Hindustan Aeronautics Limited and aircraft part design in CATIA V5 and SolidWorks, through reverse engineering on the Kaveri engine program with GTRE, to running EOS metal printers and managing 3D printing products. He has seen where designs fail between screen and shop floor, and designs to avoid it.
Today Formexa partners with manufacturers to deliver engineering work that is accurate, manufacturable and delivered on time.
Talk to our team →Six disciplines, one continuous line from concept to production.
CAD Design
Production-ready 3D models, built for manufacturability from the first sketch instead of corrected afterward.
- Concept to detailed 3D modelling
- Aircraft and machined part design
- Assembly modelling and interference checks
- Design for manufacturability review
Engineering Drawings
Manufacturing-ready 2D documentation that leaves no room for interpretation on the shop floor.
- Manufacturing and assembly drawings
- GD&T and tolerance stack-up
- Bill of materials
- Isometric and section views
Reverse Engineering
Scan an existing part, analyse it and rebuild it as an editable model. Applied on the Kaveri engine program with GTRE.
- Scanning of intricate parts
- Scan data to CAD model
- Dimensional analysis
- Re-manufacture and print preparation
3D Printing
From rapid prototypes to production-grade parts, with designs prepared for additive instead of adapted to it.
- Metal and plastic printing
- Support generation to reduce print failure
- Part editing and preparation in Siemens NX
- Rapid prototyping and production parts
FEA and CFD Analysis
Validate a design against loads and flow before a part is cut, so failure happens on screen and not in the field.
- Static structural and thermal analysis
- Modal, vibration and fatigue studies
- Pressure, velocity and heat transfer
- Design iteration from results
Piping Design
Piping systems designed for real installation constraints, not just a clean 3D render.
- P&ID development
- 3D piping routing
- Support design
- Plant layout planning
Programs and projects from our lead engineer's career.
Kaveri Engine Parts
Scanned and analysed intricate engine parts with a 3D white-light scanner, with GTRE.
Titanium and IN718 Printing
Metal components printed on EOS M280 and M290 platforms.
Aircraft Part Design
Aircraft parts modelled in CATIA V5 and SolidWorks, with part inspection in quality.
Print Preparation and Supports
Part editing in Siemens NX and support strategies that reduce failed builds.
Swept-Back Wing
Study of swept-back wings, introduced to address instability and vibration in supersonic jets at high speed.
Aeronautical Satellite Communications
Communication between aircraft and a terrestrial network through a satellite segment.
We don't sell software. We solve production problems.
Eight checkpoints between your idea and a part that ships.
Requirement discussion
Concept design
CAD modelling
Simulation
Design optimisation
Manufacturing drawings
Prototype
Production support
Tell us what you're building. Call or email us.
Send your requirement by email or call us. One of our engineers will reply with scope, timeline and approach, usually within one business day.